Toonney Alloy- China Leading Tungsten Carbide Tools Supplier

On Oct.22nd, Toonney factory successfully welded two 90mm long carbide heading dies without any flaw and difference in the joint point. This perfect case can help us to accept more complicated order which needs large length, by common way can not get perfect quality and shorten delivery time.

When there is requirement, there is a way. Toonney technical team should always keep the innovation capability in cemented tungsten carbide material area, not only in developing new material formula, but also in solving all kinds of difficult-machining shapes and specifications, which help customer to find comprehensive resolution in some complicated situations. 

Cemented tungsten carbide tools (Specially the cutting tool with indexable inserts) is the leading products in CNC lathe machining. In some countries, 90% lathe tools and above 55% milling tools are made of tungsten carbide, and this ratio is increasing. Since1980s, tool industry has been enlarging the productions of solid carbide blades, indexable tools and blades, and the application has been extended to all kinds of cutting area, among them, the indexable tools has extended from simple lathe tool and face milling cutter to various precision, complicated,,forming blade area. Tungsten carbide is also the common material to making drill, face milling cutter. At the mean time, the tungsten carbide materials are also more and more widely used in reamers, end mill, wheel cutter to cut hard metals and broaches, the carbide tools output has cover 30% of the total cutting tools annual output. In one word, tungsten carbide is becoming more and more important in modern industry areas.

Toonney Cold Heading Die Manufacturer's First Half Year Summit 2015

 Toonney Cold Heading Die Manufacturer’s first half year summit in 2015 was hold on Jul.1st, in Xiamen Hotel. Summit lasted five days, all sales person both domestic and international market in sales department attended and president Rongkai Wang attended this meeting. 

    In the first day of the meeting, sale persons reported their work one by one, sales director summarized the performance of the whole sales department and concluded that the market stratagem focusing on tungsten carbide rod, bar and heading die was successful,and the key point for repeating orders and remaining customer is the stable good quality. Toonney Cold Heading Die Manufacturer did good job in this first half years in this point. The director commended this factor contributing at least 10% increase in business among the 50% total increase compared to the same time period last year. In the following days of the meeting, sales staff shared the successful cases in getting new customer and serving current customers each other, and the failed example, because failure is the mother of success. And staff also shared some sales skills and products training points. In the end of the summit, the second half year's target achievement was proposed and assigned to each sales person.

New Tungsten Products From Toonney Carbide Blank Factory

    On Oct.22nd, Toonney carbide blank factory successfully welded two 90mm long carbide heading dies without any flaw and difference in the joint point, this perfect case can help us to accept more complicated order which needs large length, by common way can not get perfect quality and delivery time is short.

    When there is requirement, there is a way. Toonney technical team should always keep the innovation capability in cemented tungsten carbide material area, not only in develope new material formula, but also in solving all kinds of difficult-machining shapes and specifications, help customer to find comprehensive resolution in some complicated situations. 

    Cemented tungsten carbide tools (Specially the cutting tool with indexable inserts) is the leading products in CNC lathe machining. In some countries, 90% lathe tools and above 55% milling tools are made of tungsten carbide, and this ratio is increasing. Since 1980s, tool industry has been enlarging the productions of solid carbide blades, indexable inserts and blades, and the application has been extended to all kinds of cutting area, among them, the indexable insert has extended from simple lathe tool and face milling cutter to various precision, complicated,,forming blade area. Tungsten carbide is also the common material to making drill, face milling cutter. At the mean time, the tungsten carbide materials are also more and more widely used in reamers, end mill, wheel cutter to cut hard metals and broaches, the carbide tools output has cover 30% of the total cutting tools annual output. In one word, tungsten carbide is becoming more and more important in modern industry areas. 

Customized Tungsten Product

Toonney Tungsten Plate Manufacturer has a professional technical team, who can help to create new materials and find a new way to produce difficult items base on your special requirement. Any customization according to detailed description or drawing are welcomed! Toonney Tungsten Plate Manufacturer not only can make its best effort to strictly control the quality in each step to ensure the stable good quality of tungsten plate but also focus on helping customers to find comprehensive solution in some complicated situations. So, don’t hesitate, tell Toonney Tungsten Plate Manufacturer your detailed requirement!

There are five samples of customized products from Toonney Tungsten Plate Manufacturer: 

    Tungsten carbide ball：Tungsten carbide ball can cover wide industry area because of the different size. Small size tungsten carbide ball can be used as ball pen tip ball, large size can be used as the bearing ball, the important factors for bearing ball is friction coefficient and the accuracy. One customer from Japan who make precision machine, once ordered a special size ball which strictly indicate the friction coefficient and the accuracy, he changed several suppliers in one year, and finally got us. After two trial order, we’ve been cooperated in this item for more than 2years since the time he found us and the cooperation continues.

    Tungsten carbide bar: One Germany customer got in touch with us in one exhibition we attended and he showed his interest in getting the tungsten carbide bar in our booth. He needs the bar to be not big but very long, the quality problems he suffered from former supplier usually focus on the perpendicularity, so at the very beginning, he emphasized this point to ensure the perpendicularity, our technical team specially have meetings on it, and tried two different ways to make it, finally creates the method to joint two bars together and make the joint point perfectly no any difference with other parts of the bar, and ensured by our strict inspection on the perpendicularity, the first sample we sent to customer has been approved. So we got the customer and we’ve been cooperating since then for many projects where the tungsten carbide products are needed.

    Tungsten plate: Same as tungsten carbide bar German customer, we got in touch with each other in this years FEBTECH show, the customer’s booth is near ours. We saw the machine, and recommended our tungsten carbide plate to them, they tried, and place order. Because of our strict control in quality and the capability to produce qualified products, we gain customers and keep stable cooperation each other.

    Packaging Details: Plastic bag, then protected in foam lay, finally to an outer carton.

Samples Matters in Toonney Carbide Boring Bar Factory:

    customized products always based on irregular customer special required, so the samples cost will be charged. Of course, customers also need to pay for the shipping fee. If your first order has a total amount which is more than 1000usd, we will pay back for your samples cost. Usually, the lead time of the samples will be within 7 working days

Minimum Order Quantity in Toonney Carbide Boring Bar Factory:

    There is no minimum order quantity of customized products for the first trial order. But on the second order, the total amount of tungsten carbide blank should be not less than 1000 USD.

Delivery Time in Toonney Carbide Boring Bar Factory: 7-15 working days, but sometimes there are too many orders of carbide bar, Toonney Carbide Boring Bar Factory will prolong delivery time of carbide bar.

Sintering HIP Furnace

 Base on years’ experience and professional in manufacturing tungsten carbide materials, TOONNEY sintering furnace plant improves current machines in the market, which helps TOONNEY sintering furnace manufacturer to get the best quality products. Expect selling tungsten carbide products, TOONNEY also sells sintering furnace to some customers who needs them.

    Sintering furnace is a kind of stove, in which a dense polycrystalline-sintered compact can be made under a high temperature. The shell and trolley of this series of sintering furnace are mainly composed of the shaped steel and welding the steel plate. Sintering furnace has two different kind of ventilator: air deflector and air blower. Between the heating element and the blower motor, there is an electricity chain.When the electricity chain connects to the air blower, the heating element can work. Thus we can sure that the sintering furnace is under situation of ventilation when heating elements, which guarantees the safety of sintering furnace.The lining and body of sintering furnace are an entire textile fiber. The compressed parts of trolley are composed of alumina brick. What’s more, there are a kind of  temperature brick being used to keep the working temperature and the temperature of sintering furnace itself.Though the roller wheel rolling up and down on the guide rail, the door of sintering furnace canbe raised or lowered. The energy of   door and the trolleyare both supplied by an electrical motor. The coordinated control is widely used on each part of the sintering furnace.

    Sintering furnace is famous for its low energy consumption. The large-scale sintering furnace is composed of many heating chambers with different sizes. So work pieces with different sizes can be put into their appropriate heating chamber. Sintering furnace with an entire textile fiber blanket module, has a good heat insulation effectand its low energy store makes the heat loss smaller. In consequence, the energy conservation of sintering furnace offered by Toonney sintering furnace manufacturer is really good.

    Sintering furnace offered by Toonney sintering furnace manufacturer has a low equipment failure rate. Because TOONNEY sintering furnace manufacturer applies high quality and advanced temperature controller, contact device, the heating element and so on.The service life of sintering furnace will be long. Because of its perfect alarm device and lock protective device, high quality completely automatic temperature and movement control. The quality standards of speed reducer, each kind of relay, main drive system’s electrical machineryand so on are higher than the international requirements.

    The installation of sintering furnace offered by Toonney sintering furnace manufacturer is really simple. The bottom of sintering furnace and the trolley light rail are linked as a whole. It also can be used on smooth cement floor. 

Specification

Model name		SIP500C
1	Effective space	500*500*1800
2	Design pressure	10MPa
3	Max.charge weight,gross	1200KG
4	Max.Temp	1600℃
5	Ultimate vacuum	0.5Pa
6	Air exhaust speed	Reach 5Pa 25min
7	Wax collection rate	97.50%
8	Fast cooling time	6H
9	Temp.Uniformity	±7℃
10	Heating power	520KVA
11	Temp.Control	Three/Four temperature control
12	Pressure time	Below 30min
13	Carried gas	Ar、N2、H2、CH4
14	Designed operation times	10000 times
15	Space requirement	8*9*4M

Precision tools --- Toonney Tungsten Carbide Blank Plant

 This series products mainly cover tungsten carbide blank, carbide boring bar, carbide performs, and some other precision tools. Toonney Tungsten Carbide Blank Factory, as one of the famous carbide boring bar manufacturer, has gotten a good reputation at home and abroad. For these years, more and more foreign companies, which vary from machine industry, auto industry, engineering industry and so on, go for Toonney Tungsten Carbide Blank Factory for getting high quality precision tools, carbide boring bar, carbide preforms with a competitive price. 

    Tungsten carbide blank from Toonney Tungsten Carbide Blank Plant has different sizes. Toonney Factory also is named as Tungsten Carbide Blank Boring Bar Factory, which can manufacture tungsten carbide boring bar in various shapes according to customers requirements. 

    Carbide preforms: Besides carbide blanks, Toonney carbide preforms plant also do further machining base on blanks and offer various preforms according to customer’s different requirement. The shape of carbide preforms as customer required, dimension of carbide preforms, and other detailed further requirement of carbide preforms all make the carbide preforms more close to the finished products customer want to get from. Toonney carbide preforms plant can promise high quality and a lower price compared with other carbide preforms plant. Toonney carbide preforms plant also has a professional team to design customized carbide preforms products for customers. So do not hesitate again. Contact Toonney carbide preforms plant via email. Toonney carbide preforms plant is waiting for your calling.

    Toonney Precision Tools Manufacturer has around 50 different grades tungsten carbide material with different width, length and thickness. Then  Toonney Precision Tools Manufacturer uses different formulas to meet any special requirements beyond listed ( Toonney Precision Tools Manufacturer has a common list of precision tools for customers in below) 

    Please feel free to contact us for further information of our tungsten carbide blank, carbide boring bar, carbide performs, and some other precision tools.

Packaging Details: Plastic bag, then protected in foam lay, finally to an outer carton.

Samples Matters of Toonney Precision Tools Manufacturer:
    Tungsten carbide blank which can be available from our common regular inventory, can be offered as samples for free. For some tungsten carbide boring bar and cemented bar with irregular customer special required, will be charged. Of course, customers need to pay for the shipping fee. Usually, the lead time of the samples will be within 7working days

Minimum Order Quantity of Toonney Precision Tools Manufacturer:
    There is no minimum order quantity of tungsten carbide blank or carbide boring bar for the first trial order. But on the second order, the total amount of tungsten carbide blank and carbide boring bar should be not less than 1000USD.

Delivery Time of Toonney Precision Tools Manufacturer: 7-15 working days. If the customers are really urgent, Toonney Precision Tools Manufacturer also can promises a shorter delivery time.

Drawing Die

Toonney tungsten alloy plant is a leading manufacturer of tungsten carbide alloy products. Tungsten alloy is a kind of alloy composed of some metal elements, among which tungsten is the key element. In all metal materials, tungsten has the highest melting point, high temperature, strength and creep resistance, thermal conductivity, and good electron emission performance. Tungsten are widely used to manufacture cemented carbide and tungsten alloy. Tungsten alloy are widely used in electronics, electric light source industry, also in the aerospace, casting, weapons, etc. After reasonable processing, tungsten alloy can be processed into good material. With the improvement of tungsten alloy, its organization, tensile strength and plastic - brittle can be greatly improved. Toonney tungsten alloy plant applies pure tungsten alloy to manufacturer high quality carbide dies, precision die and drawing die. Thus Toonney tungsten alloy plant gets more and more approval from customers and some international organization. Toonney tungsten alloy plant is located in coastal city Xiamen, Fujian province of China. Toonney tungsten alloy covers about 8000M2 totally in 3 floors, and Toonney tungsten alloy plant has the latest whole production line to get shaped/finishing tungsten carbide alloy rods/die/bar from tungsten carbide powder. 

    Drawing die usually refers to a variety of control wire mould, as well as optical fiber drawing die. All the center of the drawing die has a certain shape hole, such as round, square, octagon, or other special shapes.The size of metal will get smaller when it is pulled through the drawing die hole. Sometime even the shape will change. Drawing die are widely used in different industries, such as electronics, radar, TV, instruments and spaceflight industry. Drawing die is a very important consumable mould for all kinds of metal wire manufacturers, such as wire and cable factory, wire works, electrode wire factory and so on. Wire drawing die has an extensive scope of application, mainly for the drawing bar, wire rod, wire, pipe and other linear difficult to process. Drawing die is fit to the drawing processing of steel, copper, tungsten, molybdenum and tungsten alloy material. The drawing die costs accounted for about 1/2 of the cost of wire drawing. Therefore, how to decrease the cost of drawing die and improving the service life of drawing die is an urgent problem to solve. TOONNEY drawing die plant has devoted in these two problem for years and get a good solution.

    Carbide dies produced by Toonney carbide dies manufacturer has high hardness, high strength, corrosion resistance, resistance to high temperature and low expansion coefficient. The service life of carbide dies is much longer than the service life of steel dies. Some market standard of carbide dies, such as YG3, YG6, YG6X, YG8, YG15, YG20, YG20C, YG25 and HU20, HU222, HWN1, apply primary carbide materials. Through special procession such as low pressure sintering, the toughness of carbide dies will be much better than common dies, and the service life of carbide dies produced by Toonney carbide dies manufacturer will get longer also. Toonney carbide dies manufacturer has specilized in carbide dies designing and producing for more than 10 years. Toonney carbide dies manufacturer is willing to offer more details about carbide dies. Welcome to Toonney carbide dies manufacturer.

    The service life of precision die is a major obstacle to vigorously promote new technology of fine blanking. One of the main reasons is that the material of precision die is improper and heat treatment process is not perfect. Toonney precision die plant devotes itself to studying the present situation of precision die at home and abroad. Learning from foreign advanced experience, especially the experience of Swiss Feintool AG Lyss precision die manufacturer, Toonney precision die factory gets a good solution on the material selection and heat treatment of precision die. If you want know much about precision die, please feel free to contact us!

    Samples Matters: drawing die, carbide dies and precision die which can be available from our common regular inventory, can be offered as samples for free. For some drawing die, carbide dies and precision die with irregular customer special required, will be charged. Of course, customers need to pay for the shipping fee. Usually, the lead time of the samples will be within 7 working days.

    Minimum Order Quantity: There is no minimum order quantity of drawing die, carbide dies and precision die for the first trial order. But on the second order, the total amount of drawing die, carbide dies and precision die should be not less than 1000 USD.